Iso 13485 Audit Checklist

ISO 13485 certification proves medical device manufacturers meet quality management requirements for regulatory compliance. This 12-section checklist covers QMS scope, management responsibility, resource management, and product realization specific to medical devices. Verify design controls, risk management per ISO 14971, purchasing controls, and production validation. Check monitoring/measurement systems, nonconforming product control, and post-market surveillance. Review device master records, design history files, and device history records. Essential for FDA registration, EU MDR compliance, and international market access. Certification cycle: surveillance audits every 12 months, recertification every 3 years.

Quality Management System


□ Scope of QMS defined for medical devices
□ Quality manual maintained
□ Quality policy appropriate
□ Quality objectives measurable
□ Management commitment demonstrated
□ Customer focus maintained
□ Regulatory requirements identified
□ Risk-based approach implemented
□ Documentation requirements met
□ Software validation performed
□ Process validation completed
□ Effectiveness evaluated


Management Responsibility


□ Management commitment evident
□ Customer/regulatory focus clear
□ Quality policy communicated
□ Planning documented
□ Responsibilities defined
□ Management representative appointed
□ Internal communication effective
□ Management review conducted
□ Review inputs comprehensive
□ Review outputs actionable
□ Improvement actions taken
□ Resources provided


Resource Management


□ Resources determined and provided
□ Human resources competent
□ Training needs identified
□ Training effectiveness evaluated
□ Infrastructure maintained
□ Work environment controlled
□ Contamination control implemented
□ Sterile barrier systems validated
□ Equipment maintained
□ Utilities monitored
□ Information systems validated
□ Supporting services controlled


Product Realization


□ Planning of realization processes
□ Customer requirements determined
□ Regulatory requirements identified
□ Risk management per ISO 14971
□ Design and development planned
□ Design inputs documented
□ Design outputs verified
□ Design reviews conducted
□ Design verification performed
□ Design validation completed
□ Design transfer controlled
□ Design changes managed


Purchasing Controls


□ Purchasing process established
□ Supplier evaluation criteria defined
□ Approved supplier list maintained
□ Purchasing information clear
□ Product specifications defined
□ Verification of purchased product
□ Supplier performance monitored
□ Supplier agreements documented
□ Critical suppliers identified
□ Re-evaluation performed
□ Records maintained
□ Traceability ensured


Production & Service


□ Production planned and controlled
□ Product cleanliness controlled
□ Installation activities validated
□ Servicing activities documented
□ Sterile medical devices validated
□ Validation of processes
□ Identification throughout realization
□ Traceability maintained
□ Customer property controlled
□ Product preservation ensured
□ Monitoring devices calibrated
□ Records maintained


Monitoring & Measurement


□ Customer satisfaction monitored
□ Complaint handling procedure
□ Regulatory reporting performed
□ Internal audits conducted
□ Process monitoring active
□ Product monitoring performed
□ Nonconforming product controlled
□ Advisory notices issued when required
□ Measurement equipment calibrated
□ Statistical techniques applied
□ Data analysis performed
□ Trending conducted


Control of Nonconforming Product


□ Procedure for nonconforming product
□ Identification and segregation
□ Evaluation and disposition
□ Rework procedures validated
□ Concessions documented
□ Regulatory requirements met
□ Investigation of nonconformities
□ Records maintained
□ Re-verification performed
□ Customer notification if required
□ Advisory notices issued
□ Recall procedures ready


Data Analysis & Improvement


□ Data collection planned
□ Analysis techniques appropriate
□ Feedback system established
□ Complaint handling effective
□ Regulatory reporting timely
□ Corrective action system
□ Preventive action process
□ Root cause analysis performed
□ Effectiveness verified
□ Continuous improvement demonstrated
□ Risk management updated
□ Post-market surveillance active


Documentation Requirements


□ Document control procedure
□ Documents approved before use
□ Documents reviewed and updated
□ Changes identified
□ Obsolete documents controlled
□ Documents legible and identifiable
□ External documents controlled
□ Records control procedure
□ Records readily identifiable
□ Records retrievable
□ Retention times defined
□ Records protected


Medical Device Files


□ Device master record complete
□ Device history record maintained
□ Design history file comprehensive
□ Technical documentation complete
□ Risk management file current
□ Clinical evaluation report
□ Regulatory submissions documented
□ Post-market surveillance data
□ Vigilance reporting records
□ Software validation records
□ Process validation records
□ Sterilization validation


Regulatory Compliance


□ Regulatory requirements identified
□ Regulatory strategy defined
□ Submissions timely and accurate
□ Regulatory changes tracked
□ Compliance verified
□ Audit readiness maintained
□ Regulatory training current
□ Communication with authorities
□ Vigilance system active
□ Field safety actions ready
□ Recall procedures tested
□ Market surveillance conducted


How the Iso 13485 Audit Checklist works


Preparation: Gather quality manual, documented procedures, device master record, design history file, and last 10 batch records. Opening meeting: Confirm scope, review schedule. Document review: Verify management review minutes, internal audit reports, CAPA records, complaint files. Production floor: Observe manufacturing, check environmental controls, verify equipment calibration within 12 months. Laboratory: Review validation protocols, test methods, stability data. Interview quality manager, design engineer, production supervisor. Random sampling: Pull 15-20 records to verify traceability from raw material to finished device. Closeout: Present findings with major/minor non-conformances.

Medical device recalls cost $5-10 million minimum in direct expenses plus reputation damage. ISO 13485 certification prevents manufacturing defects that harm patients and trigger regulatory action. Non-certified manufacturers cannot sell in Europe, Canada, Japan, or most international markets. This checklist identifies gaps blocking certification or causing audit failures. Companies maintaining ISO 13485 reduce customer complaints 40-60% and accelerate regulatory approvals 30-50%. Certification proves due diligence and attracts quality-focused customers.


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